This patented treatment systems for die casting, die surfaces and metal plating will extend the life of both magnesium and aluminum products. Studies have proven that technology will increase the lifespan on dies coated with our products, particularly those products that encounter heat checking. If the die is treated with this product early in the lifecycle of the die, it will increase the number of casting that can made from the die. As a result, you will see your sales and profits increase too..
The majority of failures in die casting and metal plating dies made of steel is heat checking. This process caused by the constant heating and cooling of dies creates stress in the steel which affects its ability to perform. In addition, ongoing thermal shocks contribute to the failures of the die cast materials. Dies are pretreated with this product are stronger and more resistant to heat checking. Our product can also reverse the affects of damage that has already been. This processes with not eliminate the heat checks, but it will decrease the amount of reoccurring heat checks.
To create a high quality casting product, the die casting and metal plating process needs to remove the heat that is created by the molten metal. This will create a solid casting product. To accomplish this, the heat energy needs to be transmitted to the die steel. The heat needs to pass through the steel surface that heats it up very quickly. Next, the surface will begin to cool down. When this process is repeated over and over again, heat checks will begin to appear. These checks will be hard to see at first, but upon close inspection can be located where the molten steel is poured into the die cavity. The checks will grow in size and get deeper into the surface. The number of checks will expand grown into each other. This process shortens the life of the dies and affects the end casting products and it eventually turns into a high cost expense for your business.
The easiest and most convenient method to repair these cracks in die casting and metal plating is with a heat resistant product that withstands weather. These coatings are the solution to the problem. This process is a quick drying process that performs at its best on new heat cracks that are deep enough to be filled. They rely on your expertise and experience and will work with you to select the optimum time to apply this process so that there is a minimum of downtime at your facility.
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